5-axis Milling Machines
bed dimension:φ100mm
Maximum payloadof the work table:5kg
speed 0-24000rpm
Windows System Control
Support G code control
CAD or CAM milling
Description
Technical Parameters
Products Description
5-axis milling machines are advanced processing tools. They have the ability to work in multiple axes, and can achieve complex spatial movements through the cooperation of three linear axes, X, Y, and Z, and two rotary axes. The key components are extremely accurate, and with advanced control systems, the tool path can be accurately controlled. Whether it is a complex curved surface with concave or convex, it can be processed with high precision. It is compatible with a variety of tools to meet different processing needs. The processing accuracy reaches micron level, and it can efficiently produce complex precision parts, and excels in fields such as dentistry. When using it, pay attention to the stable working environment and calibrate each axis regularly. It is widely used in the manufacture of dental dentures, crowns, implants and orthodontic appliances, and is an ideal choice for industries with demanding requirements for precision and quality.
Product Features
Highly flexible axis motion configuration
The axis motion system is unique, with various combinations of two rotary axes and three linear axes. The workpiece can be approached from multiple angles during processing, which increases processing flexibility and can handle workpieces of various complex geometric shapes.
Intelligent integrated control system
The system is equipped with advanced motion control algorithms and processing parameter optimization functions, real-time monitoring of axis motion status, automatic adjustment of parameters according to tool wear and other conditions, improving the level of automation, ensuring accuracy and efficiency, and extending tool life.
High-precision dynamic technology
This technology is used to compensate for error sources such as thermal deformation, structural displacement, and workpiece tool deformation during processing in real time. The machine tool sensor monitors in real time, and the control system compensates quickly, maintaining high accuracy even in complex dynamic processing environments.
Advanced tool management system
Its tool management system can accommodate a variety of tools, automatically identify tool parameters, select the best tool combination and tool change sequence according to the processing task, and can also monitor tool wear by analyzing cutting force, vibration and other parameters, prompt replacement in time, and ensure stable processing quality.
Test video
A five-axis CNC test project purchased by the MIT intelligent robot team.
(Several projects designed by the team, including MIT Mini Cheetah: https://www.youtube.com/watch?v=xNeZWP5Mx9shttps://www.youtube.com/watch?v=G6fMV1UPzkg and the fastest Rubik's Cube solution in the worldRobot question: https://www.youtube.com/watch?v=nt00QzKuNVY uses Pocket NC machines to manufacture parts for similar robot projects.)
Application of 5-axis milling machines
Automobile manufacturing field
In automobile manufacturing, it can be used to process key components such as engine cylinder blocks and cylinder heads. High-precision processing ensures the performance and reliability of the engine. For automobile mold manufacturing, especially for appearance parts with complex curved surfaces, 5-axis machining can accurately shape the mold shape, so that the produced automobile appearance parts have high-quality surface quality and accurate size, improving the overall quality of the car.
Medical device field
In addition to dentistry, for example, the processing of orthopedic implants requires the manufacture of implants with complex shapes and good biocompatibility according to individual differences of patients. 5-axis machining can meet its high-precision requirements. There is also the manufacturing of precision medical device shells such as pacemakers. 5-axis machining can ensure its small, exquisite and reliable quality.
Precision mold field
In the manufacturing of precision molds, whether it is injection molds, die-casting molds or stamping molds, for those molds with complex internal structures, fine textures or special shapes, 5-axis machining can achieve high-precision processing, improve the service life of the mold and the quality of the products produced, and meet the needs of many industries such as electronics, toys, and daily necessities for precision molds.
Electronic equipment field
For electronic equipment, it can be used to process metal shells and internal precision structural parts of mobile phones, tablet computers, etc. Fine textures and complex shapes can be made on the shell to ensure the high precision of internal structural parts, meet the development trend of miniaturization and high performance of electronic equipment, and improve the heat dissipation performance, mechanical strength and appearance of electronic equipment.
Precautions
Machine tool calibration and maintenance
The 5-axis CNC machining machine tool has high precision requirements. It is necessary to regularly calibrate the precision of each axis according to the manufacturer's regulations, including the straightness of the linear axis and the angle accuracy of the rotary axis. Daily lubrication, cooling, and transmission component inspections should be done to ensure that the machine tool is in good condition and reduce machining errors.
Programming and tool path planning
Programming should take into account the characteristics of 5-axis machining. Due to its multi-axis linkage, tool path planning is complex. It is necessary to accurately set the motion parameters and coordination relationships of each axis to avoid collisions between the tool and the workpiece, fixture, and machine tool parts. Programmers must be familiar with the machining process and simulate and verify to ensure the safety and accuracy of the path.
Workpiece clamping and fixture design
The clamping method affects the machining accuracy. The 5-axis machining fixture must firmly fix the workpiece and not hinder the movement of the tool. When designing, consider the contact method with the workpiece and the ability to withstand cutting forces to ensure the accuracy and stability of the fixture. When clamping, follow the regulations to ensure the accurate position of the workpiece and avoid clamping errors.
Selection and monitoring of machining parameters
Reasonably select machining parameters such as cutting speed, feed rate, cutting depth, etc., which affect machining efficiency, quality and tool life. Different materials and tool combinations require experiments or experience to determine the best parameters. During machining, real-time monitoring of parameter changes, such as cutting force and spindle power fluctuations, is performed in real time to prevent abnormalities and prevent tool damage and workpiece scrapping.
FAQ
What is the machining accuracy of this machine?
Its machining accuracy can reach micron level, which can meet the needs of high-precision machining.
What dental materials can be processed?
It can process a variety of common dental materials such as titanium alloy and ceramic.
Is the operation complicated? What skills are required?
The operation requires a certain degree of professionalism, and the operator needs to undergo professional training and be familiar with CNC programming and machining technology.
Is the maintenance cost of the equipment high?
The cost of regular calibration and maintenance is moderate, mainly including the cost of parts replacement, calibration tools, etc.
How long does it take to process a crown?
It depends on the complexity of the crown, generally ranging from tens of minutes to hours.
How long is the service life of the equipment?
Under normal use and maintenance, the service life can reach 10-15 years.
Hot Tags: 5-axis milling machines, China, suppliers, manufacturers, factory, custom, wholesale
Tech Specs
| Packing Size | W800xD600xH800mm | Packing weight | 100-120kg |
| Equipment size | W600xD400x H510mm | weight of equipment | Net weight of 45kg,with sheet metal of 75kg |
| Bed Dimension | φ100mm | Maximum payload of the work table |
5kg |
| XYZ effective travel | X160xY200xZ130mm | AC effective travel | A:-30-120°,C 360° |
| Three axis processing range | X160xY200xZ125mm | Five axisprocessing range | Cylinder:φ 150 H105mm,φ 100 H120mm,cube W125D 125 H110mm |
| Three-axis processing accuracy | Linear axis parallelism & vertical degree of 0.03mm, Travel range is 0.02mm |
Five axis processing accuracy | Linear axis parallelism &vertical degree of 0.05mm, Fve-axis spatial accuracy of<0.05mm |
| XYZ Ball wire rod | X&Z:1204C7,Y:1604 C7,up gradable C5 | AC axis |
1:80 20 Harmonic reducer return<1' |
| The XYZ linear guide rail | X&Z Hiwin MGN12 Y:Hiwin MGN15 | body frame | 6061T6 aviation aluminum+stressed component adjustment of 45 steel |
| Processing speed | 4000mm/min vary by material | ||
| principal axis | φ65mm 800W Water-cooled electric spindle at 24,000r /min |
protect | Organ is dust-proof +oil seal is waterproof and dustproof |
| Tool diameter& length | ER11.0-8mm,≤75mm | Part fixtures | Steel fixture with reserved hole position Can add er50 clip holder,63,80 card |
| work material | Metal:aluminum alloy.copper alloy,gold alloy,silveralloy.*steel,*titanium alloy | Non-metat plastic,wood,wax,jade,glass etc |
Shipping List
| Order Number | Type | Name | Explain | Quantity |
| 7 | Equipment | Main Engine | Naked machine does not contain sheet metal |
1 |
| 2 | Material Fixtures | Type A: self-centering platform pliers |
8-55mm square ping | 1 |
| 3 | Knife Fixture | ERlI clamp cylinder | ER11-4&ER11-6 | 1 |
| 4 | Cutter | Sharp knife,vertical miling cutter,ball knife |
0.2mm sharp knife (for carving)10 2,4,6mm vertical milling cutter 2, R ball knife 2 |
18 |
| 5 | Electrical | power box | Motor control frequengy converter | 1 |
| 6 | power line | Total power supply for equipment | 1 | |
| 7 | USB data wire | Connect the computer to the host machine | 1 | |
| 8 | Electronichand wheel | Operation shaft movement | 1 | |
| 9 | Tool | 1 set of inner agon wrench | 1.5-109PCS | 1 |
| 10 | A set of spindle wrench | 14 &17mm open-wrench | 1 | |
| 1 | Material | Generation wood 4 pieces | Practice with | 1 |
Options and upgrades
| Order Number | Type | Name | Explain | Quantity |
| 1 | Transmission | Domestic grinding of C5 silk rod | 1204 &1604 | 3 |
| 2 | Prindpal axis | 40000r pm | Also power 800W 65mm diameter | 1 |
| 3 | Knife Fixture | Spindle ER11 clip cartridge | 2~8mm full set | 10 |
| 4 | Square Material Fixture | A self-centering clamp reverse clamp | 50-75mm clamp range | 1 |
| 5 | B increase self-centering pliers | 0-100 mm clamp range | 1 | |
| 6 | Stick fixture | Hand tight 80 clamp (four paws) |
Occupying height 48mm travel,can hold the rod material &square material |
1 |
| 7 | Metalworking 80 chuck (three caws) |
The height of 66mm travel,the centricity is better than the four daws |
1 | |
| 8 | ER40 splint | High grip concentricity,used with ER40 | 1 | |
| (ER50,ER40 two optional one) | Cartridge (Clamp-holding Φ 4to 30 mm) | |||
| 9 | One set of ER40 clips | 6.8.10.12.15.18.20.25.28.30mm Clamp cylinder (corresponding to same diameter) |
10 | |
| 10 | ER50 splint | Use with ER50 cartridge (damp Φ 4-36mm) | 1 | |
| 11 | ER50 cartridge optional model | Within 4-36 mm of optional size,70 yuan each | 1 |
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