Mini 5-Axis CNC
bed dimension:φ100mm
Maximum payloadof the work table:5kg
speed 0-24000rpm
Windows System Control
Support G code control
CAD or CAM milling
Description
Technical Parameters
Products Description
Mini 5-Axis CNC Mill is an advanced CNC machining technology. It has multi-axis linkage characteristics, and through the cooperation of three linear axes X, Y, and Z with two rotary axes, it has extremely high machining flexibility. Its high-precision positioning system can achieve positioning accuracy of micron level to ensure part accuracy. It also has the ability to process complex curved surfaces, and the tool path optimization function can reduce processing time. Its processing accuracy is excellent, and it can produce high-quality dentures in the dental field. It has high production efficiency, reduces human errors, and has strong material adaptability. During operation, the computer programming controls the movement of each axis and processes according to the 3D model data.
Product Features
Multi-axis linkage:
5-axis CNC machining has three linear axes (X, Y, Z) and two rotary axes (different configurations such as A, C axis or B, C axis), which can process workpieces in multiple directions at the same time, greatly improving the flexibility of machining.
High-precision positioning
Adopting high-precision transmission system and advanced control system, its positioning accuracy can reach micron level, ensuring the dimensional accuracy and shape accuracy of machined parts.
Complex surface processing capability
It can easily process complex three-dimensional surfaces, whether it is concave or convex, it can achieve high-quality processing to meet the needs of various complex designs.
Tool path optimization
It can automatically generate optimized tool paths according to the geometric shape and processing requirements of the workpiece, reduce processing time and improve processing efficiency.
Test video
A five-axis CNC test project purchased by the MIT intelligent robot team.
(Several projects designed by the team, including MIT Mini Cheetah: https://www.youtube.com/watch?v=xNeZWP5Mx9shttps://www.youtube.com/watch?v=G6fMV1UPzkg and the fastest Rubik's Cube solution in the worldRobot question: https://www.youtube.com/watch?v=nt00QzKuNVY uses Pocket NC machines to manufacture parts for similar robot projects.)
5-axis applications in dentistry
Orthodontic appliance manufacturing
5-axis CNC machining can be used to manufacture orthodontic appliances, such as invisible braces. It can accurately shape the unique shape of each set of braces based on the patient's oral model data. The surface smoothness and dimensional accuracy of the braces can be guaranteed, so that the braces fit closely with the teeth and are comfortable to wear, effectively improving the effect and efficiency of orthodontic treatment, while ensuring the aesthetics of the correction process.
Personalized abutment processing
For dental implant restoration, personalized abutment processing is the key. 5-axis CNC machining technology can produce abutments that meet individual needs based on information such as the patient's implant position, angle, and gingival morphology. This personalized abutment can optimize the connection between the implant and the crown, better disperse the bite force, and improve the long-term stability and success rate of implant restoration.
Oral and maxillofacial restoration production
In oral and maxillofacial restoration, such as the production of maxillofacial prostheses, 5-axis CNC machining shows unique advantages. The complex shape of facial defect restorations and the adaptability of surrounding tissues can be accurately achieved through this technology. It can accurately process restorations with good biocompatibility and mechanical properties to help restore the patient's facial appearance and function.
Endodontic Instrument Processing
In the field of endodontic treatment, it can be used to manufacture root canal treatment instruments, such as root canal files. With its high-precision processing capabilities, the spiral angle, blade shape and dimensional accuracy of the root canal file can be accurately controlled. This allows the root canal file to better fit the root canal wall during use, effectively removing pulp tissue and infected substances while avoiding unnecessary damage to the root canal wall.
How it works
Programming and model import
The starting point of 5-axis CNC machining is computer programming. Professionals use professional programming software to design a 3D model and then import it into the CNC control system. This 3D model contains key information such as the shape, size, and precision requirements of the workpiece, and is an important basis for subsequent machining operations.
Tool path generation
After receiving the 3D model data, the CNC control system uses a complex internal algorithm to generate a tool path. This process requires comprehensive consideration of factors such as the geometric characteristics of the workpiece, the machining process, and the type and parameters of the tool to ensure that the generated path can meet the machining accuracy while maximizing the machining efficiency.
Axis motion instructions are issued
After the tool path is generated, the control system sends the corresponding instructions to each axis of the machine tool. These instructions specify the parameters such as the direction of movement, speed, and displacement of each axis in detail. Whether it is a linear axis (X, Y, Z axis) or a rotary axis (such as A, C axis, etc.), it can accurately receive the instructions and prepare for the next machining operation.
Multi-axis collaborative machining
Driven by the instructions, the axes of the machine tool begin to move accurately, and the tool starts machining the workpiece fixed on the worktable in multiple directions. The rotary axis and the linear axis work together to adjust the angle of the tool in time during the processing, thereby successfully completing processing operations such as cutting, drilling, and grinding of complex-shaped workpieces.
FAQ
How accurate can 5-axis CNC machining be?
The positioning accuracy of our 5-axis CNC machining equipment can reach the micron level. The specific accuracy depends on the machining material, tool and process parameters, but it can fully meet the needs of high-precision fields such as dentistry.
What dental materials can be processed?
A variety of common dental materials can be processed, including titanium alloy, zirconia ceramics, etc., and the performance and processing quality of the materials can be guaranteed.
How long does it take to process a dental restoration?
The processing time varies depending on the complexity of the restoration, the material and the specific processing requirements. Simple crowns may be completed in tens of minutes, and complex dentures or implants may take hours, but our 5-axis machining technology has greatly improved efficiency compared to traditional methods.
How to ensure that the processed dental products match the patient's mouth?
We obtain the patient's oral data through advanced oral scanning technology, and then import the data into the 5-axis CNC machining system to accurately generate tool paths to ensure that the processed products match the patient's mouth perfectly.
Is the equipment maintenance complicated?
Our 5-axis CNC machining equipment is designed with a complete maintenance system. Daily maintenance mainly includes cleaning, lubrication and regular inspection of key components. The operation is simple and there are professional maintenance manuals to guide technicians. After training, they can easily complete it.
Can special shapes of dental products be customized?
Of course. One of the advantages of 5-axis CNC machining is that it can handle complex three-dimensional surfaces and special shapes. As long as you have design requirements, we can process customized dental products for you.
Hot Tags: mini 5-axis cnc, China, suppliers, manufacturers, factory, custom, wholesale
Tech Specs
| Packing Size | W800xD600xH800mm | Packing weight | 100-120kg |
| Equipment size | W600xD400x H510mm | weight of equipment | Net weight of 45kg,with sheet metal of 75kg |
| Bed Dimension | φ100mm | Maximum payload of the work table |
5kg |
| XYZ effective travel | X160xY200xZ130mm | AC effective travel | A:-30-120°,C 360° |
| Three axis processing range | X160xY200xZ125mm | Five axisprocessing range | Cylinder:φ 150 H105mm,φ 100 H120mm,cube W125D 125 H110mm |
| Three-axis processing accuracy | Linear axis parallelism & vertical degree of 0.03mm, Travel range is 0.02mm |
Five axis processing accuracy | Linear axis parallelism &vertical degree of 0.05mm, Fve-axis spatial accuracy of<0.05mm |
| XYZ Ball wire rod | X&Z:1204C7,Y:1604 C7,up gradable C5 | AC axis |
1:80 20 Harmonic reducer return<1' |
| The XYZ linear guide rail | X&Z Hiwin MGN12 Y:Hiwin MGN15 | body frame | 6061T6 aviation aluminum+stressed component adjustment of 45 steel |
| Processing speed | 4000mm/min vary by material | ||
| principal axis | φ65mm 800W Water-cooled electric spindle at 24,000r /min |
protect | Organ is dust-proof +oil seal is waterproof and dustproof |
| Tool diameter& length | ER11.0-8mm,≤75mm | Part fixtures | Steel fixture with reserved hole position Can add er50 clip holder,63,80 card |
| work material | Metal:aluminum alloy.copper alloy,gold alloy,silveralloy.*steel,*titanium alloy | Non-metat plastic,wood,wax,jade,glass etc |
Shipping List
| Order Number | Type | Name | Explain | Quantity |
| 7 | Equipment | Main Engine | Naked machine does not contain sheet metal |
1 |
| 2 | Material Fixtures | Type A: self-centering platform pliers |
8-55mm square ping | 1 |
| 3 | Knife Fixture | ERlI clamp cylinder | ER11-4&ER11-6 | 1 |
| 4 | Cutter | Sharp knife,vertical miling cutter,ball knife |
0.2mm sharp knife (for carving)10 2,4,6mm vertical milling cutter 2, R ball knife 2 |
18 |
| 5 | Electrical | power box | Motor control frequengy converter | 1 |
| 6 | power line | Total power supply for equipment | 1 | |
| 7 | USB data wire | Connect the computer to the host machine | 1 | |
| 8 | Electronichand wheel | Operation shaft movement | 1 | |
| 9 | Tool | 1 set of inner agon wrench | 1.5-109PCS | 1 |
| 10 | A set of spindle wrench | 14 &17mm open-wrench | 1 | |
| 1 | Material | Generation wood 4 pieces | Practice with | 1 |
Options and upgrades
| Order Number | Type | Name | Explain | Quantity |
| 1 | Transmission | Domestic grinding of C5 silk rod | 1204 &1604 | 3 |
| 2 | Prindpal axis | 40000r pm | Also power 800W 65mm diameter | 1 |
| 3 | Knife Fixture | Spindle ER11 clip cartridge | 2~8mm full set | 10 |
| 4 | Square Material Fixture | A self-centering clamp reverse clamp | 50-75mm clamp range | 1 |
| 5 | B increase self-centering pliers | 0-100 mm clamp range | 1 | |
| 6 | Stick fixture | Hand tight 80 clamp (four paws) |
Occupying height 48mm travel,can hold the rod material &square material |
1 |
| 7 | Metalworking 80 chuck (three caws) |
The height of 66mm travel,the centricity is better than the four daws |
1 | |
| 8 | ER40 splint | High grip concentricity,used with ER40 | 1 | |
| (ER50,ER40 two optional one) | Cartridge (Clamp-holding Φ 4to 30 mm) | |||
| 9 | One set of ER40 clips | 6.8.10.12.15.18.20.25.28.30mm Clamp cylinder (corresponding to same diameter) |
10 | |
| 10 | ER50 splint | Use with ER50 cartridge (damp Φ 4-36mm) | 1 | |
| 11 | ER50 cartridge optional model | Within 4-36 mm of optional size,70 yuan each | 1 |
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