Multi-Purpose 5 Axis CNC Machine
The machine controls three linear axes (X/Y/Z) and two rotary axes (A/C or B/C), allowing tools to access workpiece surfaces that conventional 3-axis machines cannot reach.
Typical applications include mold components, aerospace structural parts, medical implants, and precision industrial components.
Description
Technical Parameters
Machine Structure
Machine Base and Column
Made of cast iron to absorb cutting loads and minimize vibration. Linear guideways support the X/Y/Z axis movements.
Five-Axis Rotary Table
A/C or B/C rotation mechanisms, typically trunnion-style, support workpieces up to 500–1000 kg.
Spindle System
Options for high-speed or high-torque spindles. Equipped with spindle cooling to control bearing temperature during continuous operation.
Servo Drive System
Ball screws or linear motors translate servo rotation into linear motion. Achieves positioning accuracy of 0.01–0.03 mm.
Automatic Tool Changer
Holds 8–30 tools for roughing, finishing, drilling, reaming, and tapping.
Cooling and Chip Removal
Delivers coolant through external nozzles or spindle channels; chips are removed via conveyors or extraction systems.
Cutting parameters are adjusted based on material hardness, tool diameter, and required surface finish.
For example, thin-wall titanium components use low spindle speeds and high torque to prevent deformation, whereas aluminum components use high spindle speeds and shallow cuts for material removal efficiency.
The machine processes both metals and non-metals:
Metals：
Aluminum alloys, carbon steel, stainless steel, titanium alloys, tool steel, copper alloys.
Non-metals:
PEEK, PTFE, nylon, graphite, carbon fiber composites.
Industrial Applications
Aerospace Components:
Wing brackets, impellers, structural supports. Workpiece clamped on the rotary table, spindle torque 20–50 Nm, temperature-controlled environment.
Medical Devices:
Bone plates, implants, surgical instruments. Surface finish Ra 0.8–1.6 µm, water-based coolant to reduce thermal expansion.
Mold Manufacturing:
Injection molds, die-casting molds, sliders, cavities. Cutting tools 0.5–6 mm radius, processed in steel or aluminum blocks.
Mechanical and Energy Equipment:
Pump housings, valve bodies, compressor components. Tool radial force 5–15 kN, continuous spindle operation.
Installation and Maintenance
Optional Configurations
- Automatic tool change, tool measurement, and workpiece probing systems.
- Expanded tool magazine, through-spindle coolant, and dust extraction.
- Automatic pallet changer and robotic loading interface.
- Rotary table diameter 800–1200 mm, load capacity 500–1000 kg.
Configuration selection depends on workpiece size, material, and production volume.
FAQ
Q: What parts can it machine?
A: Parts with multiple surfaces, angled holes, curved profiles, or deep cavities, such as aerospace brackets, impellers, mold inserts, and orthopedic implants.
Q: Can it handle different materials?
A: Yes, including aluminum, stainless steel, tool steel, titanium, copper, graphite, PEEK, and engineering plastics. Tooling, spindle speed, and feed rates must be adjusted per material.
Q: What info is needed to select a machine?
A: Workpiece size and weight, material type, production volume, tolerance, surface finish, and current workflow determine spindle, axis travel, tool capacity, and automation configuration.
Q: Is it suitable for prototypes and batch production?
A: Yes. Single-setup machining supports prototypes; integration with pallet changers and robotic loaders enables continuous batch production.
Q: What maintenance should be considered?
A: Daily: chip removal, lubrication, coolant, spindle taper cleaning. Periodic: rotary axis calibration, spindle inspection, guideway lubrication, and positioning accuracy checks.
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