5 Axis Machining

5-axis machining achieves complex spatial surface machining by synchronously linking the three linear coordinate axes X, Y, and Z with the two rotary coordinate axes A and C. Compared with traditional machining, it can complete multi-faceted milling, drilling, boring and other processes at one time with extremely high precision, helping to create high-quality parts.

 

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High precision

5-axis linkage can freely manipulate the tool in complex space, accurately position, and achieve micron-level machining accuracy, ensuring that complex parts are accurate in size and have extremely small form and position tolerances.

Efficient machining

One clamping can complete multiple surfaces and multiple processes, reducing the number of workpiece turnovers and cumulative errors, greatly shortening the processing cycle, and improving efficiency compared to traditional 3-axis processing.

Processing capabilities

Easily cope with various free-form surfaces, such as aircraft engine blades, automobile mold cavities, etc., perfectly presenting the design contour, and the surface roughness is as low as [Ra value].

Wide adaptability

It can process high-hardness metal materials, such as titanium alloys and nickel-based alloys, and is also suitable for processing special materials such as high-precision plastics and ceramics to meet diversified manufacturing needs.

 

 

Test video

Application of 5-axis milling machines

Aerospace: Manufacturing aircraft engine core parts and wing structural parts, precision machining to ensure performance and help flight safety.
Automobile manufacturing: Used for mold, engine cylinder and transmission housing processing, improve precision and promote industrial upgrading.
Medical equipment: Produce precision surgical instruments and implantable devices, micron precision to protect health.
High-end molds: Plastic injection molds, die-casting molds with complex cavities, 5-axis high precision to help multiple industries produce high-quality products.

1. Compared with 3-axis machining, will the equipment cost be much higher?
Due to its complex technology and high precision requirements, the initial purchase cost of 5-axis machining equipment is indeed relatively high. However, in the long run, its high efficiency and high precision can reduce subsequent process costs and scrap rates, and the overall benefits are significant.

2. What skills do operators need to operate 5-axis machining equipment?
Operators need to be familiar with CNC programming knowledge, master complex 3D model programming skills, and understand the principle of multi-axis linkage. They should also have a basic foundation in mechanical processing technology. After professional training and practical exercises, they can only take up the job after obtaining the corresponding qualifications to ensure accurate processing and equipment. Safety.
 

3. How to ensure processing accuracy when processing soft materials (such as plastics)?
For soft materials, on the one hand, by optimizing tool selection, use sharp and good chip removal tools; on the other hand, finely adjust the cutting parameters during programming, such as reducing the cutting speed, reducing the feed amount, and using high-precision positioning of the equipment. function, accurately control the processing trajectory, and ensure the processing accuracy of soft materials.

4. Is maintenance complicated?
5-axis processing equipment has certain maintenance requirements. Each coordinate axis transmission mechanism and rotating joints need to be lubricated regularly, and the CNC system and electrical circuits must be checked to ensure stable accuracy and normal operation. However, as long as you follow the manufacturer's maintenance manual and arrange for professionals to be responsible, you can effectively control the status of the equipment and reduce the risk of failure.

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